About IntraSync Industrial

Transforming Batch Plant Operations Through Innovation

At IntraSync Industrial, we're revolutionizing how concrete producers operate through cutting-edge batch control technology and industry expertise. Our mission is straightforward yet ambitious: to unlock your batch plant's true potential with AI-powered automation, universal hardware integration, and data-driven optimization tools.

Zachary Frye, Chief Technology Officer and Founder of IntraSync Industrial
Zachary Frye, CTO & Founder

Leadership That Delivers Results

Zachary Frye - Chief Technology Officer & Founder

Zachary Frye founded IntraSync Industrial with a vision to revolutionize the batch plant and concrete manufacturing industry through innovative control systems and AI-powered automation. With a foundation in Mechanical Engineering from California State University-Sacramento and specialized expertise in Graphic Design from Sierra College, Zach brings a unique blend of technical depth and design thinking to industrial automation and control systems.

Engineering Excellence in Action

Over the past seven years, Zach has led the development and refinement of the IntraSync BatchLogic platform, pioneering advanced AI software solutions designed to set new industry benchmarks in batching accuracy and automation. His hands-on approach to solving real-world batch plant production challenges has resulted in:

  • Unmatched Accuracy: BatchLogic is designed to achieve 99.9% batch accuracy through intelligent software that integrates with any hardware that digitally records data.
  • Universal Integration: Seamless connectivity with load cells, PLCs, and sensor systems from all major manufacturers—works with any equipment that digitally records data.
  • AI Innovation: Advanced machine learning algorithms for autonomous batch optimization, predictive maintenance, and self-learning systems that improve continuously.
  • Operational Excellence: BatchLogic is designed to deliver 30% waste reduction, 15% throughput increase, and 45% downtime reduction through intelligent automation.

Technology Leadership & Innovation

Under Zach's technical leadership, IntraSync has built a comprehensive batch control platform featuring:

  • Universal Integration: Works with any batch plant hardware that digitally records data—load cells, PLCs, sensors from any manufacturer.
  • Equipment Compatibility: Seamless connectivity with all major batch plant equipment—Command, ConTech, Astec, Liebherr, Hess, Elkon, Olin, and more.
  • AI-Powered Capabilities: Advanced Machine Learning implementation for batch optimization, predictive maintenance, anomaly detection, and autonomous control.
  • Team Development: Successfully leads a skilled engineering team to create sophisticated systems that enhance production efficiency, accuracy, and profitability across concrete manufacturing.

Our Industry Focus

Born from solving real batching challenges faced by concrete producers across North America, IntraSync Industrial has built a comprehensive control system designed for small regional plants and large multi-facility operations alike. Our platform transforms raw production data into optimized batching, real-time insights, and streamlined automation designed to deliver measurable ROI.

Commitment to Innovation

With decades of combined experience serving the concrete manufacturing industry, our team continues to push the boundaries of what's possible in batch plant automation. We're not just building control systems—we're crafting the future of concrete production through intelligent automation, predictive analytics, and seamless equipment integration.

Ready to modernize your batch plant? Contact IntraSync Industrial today to discover how our proven BatchLogic system can transform your operations and unlock your facility's true potential for accuracy, efficiency, and profitability.