State-of-the-Art Batch Plant Control System

BatchLogic delivers precision batching control with universal equipment integration, AI-powered automation, and real-time quality management. Works with any hardware that digitally records data. Achieve 99.9% batch accuracy and reduce waste by 30%.

99.9%
Batch Accuracy
30%
Waste Reduction
100%
Equipment Compatible
24/7
Remote Monitoring

Complete Batching Control Platform

Everything you need for precision concrete batching—from legacy equipment integration to cutting-edge automation

Universal Integration

Works with ALL digital batching equipment—Command, ConTech, Astec, Liebherr, and more. Seamless connection to existing PLCs and controllers.

Universal Integration

Works with any batch plant equipment that digitally records data. Keep your existing investment while gaining advanced software capabilities.

AI Automation

Intelligent batching with self-optimization, predictive maintenance, and automatic adjustments based on real-time conditions.

Precision Weighing

Ultra-precise load cell integration with ±0.1% accuracy. Real-time calibration and automatic drift compensation.

Moisture Sensing

Advanced moisture monitoring with automatic water adjustment. Compensates for aggregate moisture in real-time.

Temperature Control

Multi-zone temperature monitoring with ice/heat automation for consistent concrete temperature year-round.

Admixture Precision

Accurate chemical dispensing with flow meters and peristaltic pumps. Multi-admixture support with sequencing.

Batch Sequencing

Intelligent load sequencing and queue management. Optimize plant throughput with automated scheduling.

Quality Validation

Real-time QC checks with automatic alerts. Full traceability and compliance documentation for every batch.

Mobile Control

Control batching from anywhere with iOS/Android apps. Full visibility and override capability for plant managers.

Data Analytics

Comprehensive batch history, trend analysis, and performance metrics. Export to any format for reporting.

Cloud + Edge

Hybrid architecture—batch locally, sync to cloud. Works offline with automatic synchronization when connected.

Works With Your Existing Equipment

No hardware replacement required—BatchLogic connects to any batch plant equipment that digitally records data

Equipment We Connect To

  • Load cells from any manufacturer
  • PLCs and controllers (Allen-Bradley, Siemens, etc.)
  • Moisture sensors and temperature probes
  • Admixture meters and flow sensors
  • Existing control systems you already own

Protocols We Support

  • Modbus RTU/TCP for industrial devices
  • Ethernet/IP for Allen-Bradley systems
  • Profinet for Siemens equipment
  • OPC-UA for modern systems
  • REST APIs for cloud integration

Works With Your Existing Equipment

BatchLogic integrates seamlessly with all major batching systems—keep your equipment, upgrade your control

Compatible Equipment Brands

Command Alkon

ConTech

Astec

Liebherr

Hess

Elkon

Olin

+ All Others

Integration Options

Overlay Mode

Run alongside existing controller

Full Replacement

Complete control system upgrade

Hybrid Mode

Mix old and new capabilities

Rapid ROI Through Waste Elimination

30%
Less Material Waste
15%
Higher Throughput
90%
Fewer Quality Issues

BatchLogic is designed to save plants $150,000+ annually through improved accuracy and reduced giveaway, with ROI expected in under 6 months.

Part of IntraSync Industrial

BatchLogic seamlessly integrates with the complete IntraSync Industrial ecosystem for end-to-end concrete industry management.

CastLogic ERP

Full ERP for precast manufacturers with project accounting, production planning, and Verify QC module.

Learn More →

BatchLogic

Advanced batch plant control with 99.9% accuracy. QC data flows to CastLogic Verify.

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AggLogic

Readymix & aggregates QC with drone scanning and AI analysis. Data flows to BatchLogic and CastLogic.

Learn More →

Simple, Scalable Pricing

Pricing based on your operation size—employee count and output capacity—so you only pay for what you use. AI features scale with your actual usage.

Zero Upfront Fees. Pay When You're Productive.

We handle all hardware integration, system configuration, and training. Your payment only begins when your first batch goes out.

Employee-Based

Scales with your team size

Output Capacity

Based on production volume

AI Usage

Pay for what you actually use

Free Integration

Software setup included

Why Choose BatchLogic?

Purpose-built software for precision concrete batching

Eliminate Cement Giveaway

Reduce material waste from typical 3%+ giveaway down to under 0.5% with precision weighing and AI optimization.

Real-Time Moisture Compensation

No more guessing on water content—automatic moisture sensors ensure perfect batches every time.

Works With Your Equipment

Integrates with Command, ConTech, Astec, and other legacy systems. Keep your hardware, get modern controls.

See BatchLogic in Action

Schedule a personalized demo at your plant. We'll show you exactly how BatchLogic can improve your batching accuracy and profitability.

Request a Demo

Email Us

Get technical specs and pricing information.

info@intrasyncindustrial.com

Call Us

Speak with a batching specialist.

(707) 564-3666

Visit Us

1401 21st Street Suite R,
Sacramento, CA 95811

🔧 Free Plant Assessment

Our engineers will visit your facility, analyze your current batching system, and provide a detailed ROI analysis—completely free.

Schedule Assessment →

📦 Retrofit Packages Available

Keep your existing equipment and add BatchLogic controls. Typical installation in 2-3 days with minimal downtime.