99.9% Batch Accuracy
Precision software algorithms deliver industry-leading accuracy with your existing load cells and sensors. Real-time monitoring of every material with automatic drift compensation and calibration alerts.
Unified Quality Control
Quality Control for Batch Plant Operations
BatchLogic delivers 99.9% batch accuracy with real-time QC monitoring. Receive aggregate quality data from AggLogic for intelligent mix adjustments, and flow batch data to CastLogic Verify for complete precast traceability.
BatchLogic QC Features
Precision quality control for every batch with real-time monitoring and automated validation
Moisture Compensation
Real-time moisture sensing with automatic water adjustment. Receives aggregate moisture data from AggLogic for even more precise compensation.
Temperature Monitoring
Multi-zone temperature tracking with automatic ice/heat adjustments. Ensure consistent concrete temperature year-round for optimal strength development.
Slump Prediction
AI-powered slump prediction based on aggregate properties, mix design, and environmental conditions. Validate target slump before the truck leaves.
Admixture Accuracy
Precision chemical dispensing with flow meters and peristaltic pumps. Multi-admixture support with sequencing control and dosage verification.
Mix Validation
Automated mix design validation before batching. Verify material certifications, check tolerances, and ensure compliance with project specifications.
Real-Time QC Alerts
Instant notifications when batches deviate from specifications. Alerts to operators, QC managers, and dispatch with configurable thresholds.
Batch Tickets & Records
Complete batch documentation with material weights, temperatures, times, and QC status. Digital tickets flow to dispatch and CastLogic Verify.
Unified QC Data Flow
BatchLogic connects upstream aggregate quality with downstream precast production
AggLogic
Aggregate & Readymix QC
- • Gradation analysis
- • Moisture content
- • Certifications
- • Supplier scores
→
BatchLogic
You Are Here
- • 99.9% accuracy
- • Temperature/slump
- • Mix validation
- • Batch records
→
CastLogic Verify
Precast QC & Compliance
- • AI inspections
- • Defect tracking
- • PCI compliance
- • Full traceability
Integration with AggLogic
Receive aggregate quality data from AggLogic for intelligent batch optimization:
- Gradation data triggers automatic mix design adjustments
- Moisture readings enable precise water compensation
- Material certifications validated before batching
- Quality alerts received when aggregates deviate
Integration with CastLogic Verify
Batch data flows to CastLogic's Verify module for complete precast quality management:
- Batch records linked to precast production
- Temperature/slump correlated with strength tests
- Mix compliance documented for each pour
- Non-conformances trigger Verify workflows
CastLogic ERP Module
CastLogic Verify
Your batch data becomes even more powerful when combined with CastLogic's comprehensive precast quality management
AI Computer Vision Inspections
Automated defect detection on finished precast pieces. Link surface defects back to batch parameters—temperature, slump, mix design—for root cause analysis.
Defect Tracking & NCRs
Non-conformance logging with photo documentation. Root cause analysis traces defects back to specific batch tickets for corrective action.
PCI Compliance Management
Built-in PCI certification templates. Batch records, material certifications, and inspection results combine for complete audit documentation.
Strength Test Correlation
7-day, 14-day, and 28-day cylinder tracking linked to batch data. Correlate strength results with temperature, slump, and mix parameters for continuous improvement.
Digital QC Checklists
Custom inspection templates with conditional logic. Mobile app for field use with batch data auto-populated from BatchLogic records.
Complete Audit Trail
Full traceability from batch ticket through production to delivered precast piece. Every material, every measurement, every inspection—documented and linked.
One Unified QC Ecosystem
Stop managing quality in silos. With IntraSync's integrated platform, aggregate data flows into your batch plant, and batch data flows into precast quality management—creating complete traceability from source material to finished product.
99.9%
Batch Accuracy
100%
Batch Traceability
Zero
Manual Data Entry
See Unified QC in Action
Let us show you how BatchLogic's QC integrates with AggLogic and CastLogic Verify for complete quality management