Complete Batching Control Platform

Everything you need for precision concrete batching—from legacy equipment integration to cutting-edge automation and AI-powered optimization

Core Features

Precision control across all batching operations

Precision Weighing

Ultra-precise load cell integration with ±0.1% accuracy. Real-time calibration and automatic drift compensation ensure perfect batch weights every time.

Moisture Sensing

Advanced moisture monitoring with automatic water adjustment. Compensates for aggregate moisture in real-time for consistent concrete quality.

Temperature Control

Multi-zone temperature monitoring with ice/heat automation for consistent concrete temperature year-round across all seasons.

Admixture Precision

Accurate chemical dispensing with flow meters and peristaltic pumps. Multi-admixture support with intelligent sequencing and validation.

Batch Sequencing

Intelligent load sequencing and queue management. Optimize plant throughput with automated scheduling and production balancing.

Quality Validation

Real-time QC checks with automatic alerts. Full traceability and compliance documentation for every batch produced.

Mobile Control

Control batching from anywhere with iOS/Android apps. Full visibility and override capability for plant managers and operators.

Data Analytics

Comprehensive batch history, trend analysis, and performance metrics. Export to any format for advanced reporting and insights.

Cloud + Edge

Hybrid architecture—batch locally, sync to cloud. Works offline with automatic synchronization when network connection is available.

Universal Integration

Works with ALL digital batching equipment—Command, ConTech, Astec, Liebherr, Hess, Elkon, Olin. Seamless PLC and controller connection.

Universal Integration

Works with any batch plant equipment that digitally records data. Keep your existing load cells, PLCs, and sensors while gaining advanced software control.

AI Automation

Intelligent batching with self-optimization, predictive maintenance, and automatic adjustments based on real-time conditions and learning.

Advanced Capabilities

AI-Powered Optimization

  • Machine learning models that learn from historical batch data
  • Predictive adjustments for weather and seasonal variations
  • Continuous self-improvement and adaptation
  • Anomaly detection and alert system

Real-Time Monitoring

  • Live dashboards with 1-second update intervals
  • Customizable alerts and notifications
  • Multi-plant visibility from single interface
  • Comprehensive audit trail and logging

Enterprise Security

  • Role-based access control (RBAC)
  • Encrypted data transmission and storage
  • Multi-factor authentication support
  • HIPAA and SOC 2 compliance ready

Customization & Integration

  • Flexible API for custom integrations
  • White-label capabilities available
  • Custom reporting and dashboard design
  • Webhook support for external systems

Performance Specifications

Accuracy Metrics

  • Batch Accuracy: ±0.1% across full range
  • Temperature Tolerance: ±2°C
  • Moisture Compensation: ±0.5% water content
  • Admixture Precision: ±0.01% by volume
  • Weight Tolerance: ±0.5kg per batch

System Performance

  • Batch Cycle Time: 45-90 seconds
  • Data Update Frequency: 1-second intervals
  • System Uptime: 99.5% SLA
  • Response Time: <100ms for all operations
  • Scalability: Supports 100+ concurrent batches

Ready to Transform Your Batching Operations?

Experience 99.9% batch accuracy and 30% waste reduction with BatchLogic's comprehensive control platform.

Schedule a Demo