Universal Integration
Works with ALL digital batching equipment—Command, ConTech, Astec, Liebherr, and more. Seamless connection to existing PLCs and controllers.
State-of-the-Art Batch Plant Control System
BatchLogic delivers precision batching control with universal equipment integration, AI-powered automation, and real-time quality management. Works with any hardware that digitally records data. Achieve 99.9% batch accuracy and reduce waste by 30%.
99.9%
Batch Accuracy
30%
Waste Reduction
100%
Equipment Compatible
24/7
Remote Monitoring
Complete Batching Control Platform
Everything you need for precision concrete batching—from legacy equipment integration to cutting-edge automation
Proprietary Hardware
Industry-leading sensors and control units designed for extreme accuracy. 10x more precise than standard equipment with built-in redundancy.
AI Automation
Intelligent batching with self-optimization, predictive maintenance, and automatic adjustments based on real-time conditions.
Precision Weighing
Ultra-precise load cell integration with ±0.1% accuracy. Real-time calibration and automatic drift compensation.
Moisture Sensing
Advanced moisture monitoring with automatic water adjustment. Compensates for aggregate moisture in real-time.
Temperature Control
Multi-zone temperature monitoring with ice/heat automation for consistent concrete temperature year-round.
Admixture Precision
Accurate chemical dispensing with flow meters and peristaltic pumps. Multi-admixture support with sequencing.
Batch Sequencing
Intelligent load sequencing and queue management. Optimize plant throughput with automated scheduling.
Quality Validation
Real-time QC checks with automatic alerts. Full traceability and compliance documentation for every batch.
Mobile Control
Control batching from anywhere with iOS/Android apps. Full visibility and override capability for plant managers.
Data Analytics
Comprehensive batch history, trend analysis, and performance metrics. Export to any format for reporting.
Cloud + Edge
Hybrid architecture—batch locally, sync to cloud. Works offline with automatic synchronization when connected.
Proprietary Hardware Built for Accuracy
Our custom-designed sensors and control units deliver unmatched precision and reliability
IntraSync Load Cells
- ±0.1% accuracy across full range (10x better than standard)
- Self-calibrating with temperature compensation
- Redundant sensors for fail-safe operation
- IP69K rated for harsh environments
- 10-year warranty with certified calibration
IntraSync Control Unit
- Industrial-grade processor with real-time OS
- Multi-protocol support (Modbus, Ethernet/IP, Profinet)
- Expandable I/O for unlimited sensors and actuators
- Cellular + WiFi + Ethernet connectivity
- Battery backup with graceful shutdown
Works With Your Existing Equipment
BatchLogic integrates seamlessly with all major batching systems—keep your equipment, upgrade your control
Compatible Equipment Brands
Command Alkon
ConTech
Astec
Liebherr
Hess
Elkon
Olin
+ All Others
Integration Options
Overlay Mode
Run alongside existing controller
Full Replacement
Complete control system upgrade
Hybrid Mode
Mix old and new capabilities
Rapid ROI Through Waste Elimination
30%
Less Material Waste
15%
Higher Throughput
90%
Fewer Quality Issues
Average plant saves $150,000+ annually through improved accuracy and reduced giveaway. Most plants see ROI in under 6 months.
Part of IntraSync Industrial
BatchLogic seamlessly integrates with the complete IntraSync Industrial ecosystem for end-to-end concrete industry management.
CastLogic ERP
Full ERP for precast manufacturers with project accounting, production planning, and Verify QC module.
Learn More →BatchLogic
Advanced batch plant control with 99.9% accuracy. QC data flows to CastLogic Verify.
You are hereAggLogic
Readymix & aggregates QC with drone scanning and AI analysis. Data flows to BatchLogic and CastLogic.
Learn More →Simple, Scalable Pricing
Pricing based on your operation size—employee count and output capacity—so you only pay for what you use. AI features scale with your actual usage.
Zero Upfront Fees. Pay When You're Productive.
We handle all hardware integration, system configuration, and training. Your payment only begins when your first batch goes out.
Employee-Based
Scales with your team size
Output Capacity
Based on production volume
AI Usage
Pay for what you actually use
Free Integration
Hardware setup included
Trusted by Leading Producers
Hundreds of plants rely on BatchLogic for precision batching
"We reduced our cement giveaway from 3.2% to 0.4%. BatchLogic paid for itself in 3 months just from material savings alone."
- Operations Manager, 12-Plant Readymix Operation
"The moisture sensors are a game-changer. No more guessing on water content—every batch is perfect, and our customers have noticed."
- QC Director, Mid-Atlantic Concrete Producer
"Integration with our legacy Command system was seamless. We kept our hardware but got modern controls and cloud analytics."
- Plant Manager, Family-Owned Readymix Company
See BatchLogic in Action
Schedule a personalized demo at your plant. We'll show you exactly how BatchLogic can improve your batching accuracy and profitability.
Request a Demo
Visit Us
1401 21st Street Suite R,Sacramento, CA 95811
🔧 Free Plant Assessment
Our engineers will visit your facility, analyze your current batching system, and provide a detailed ROI analysis—completely free.
Schedule Assessment →📦 Retrofit Packages Available
Keep your existing equipment and add BatchLogic controls. Typical installation in 2-3 days with minimal downtime.